Irvine, CA (September 26, 2024) – Dust contamination is a persistent and costly problem in pneumatic vacuum trailer operations, affecting system performance, leading to downtime, and increasing maintenance costs. Dust accumulation can cause clogging, reduced efficiency, and wear on critical components, creating significant operational challenges for fleet operators across the industry. Recognizing these issues, Bulk Tank Inc. (BTI) developed the Auto-Clean® Filtration System, a comprehensive solution designed to tackle dust head-on and maintain optimal system performance.
By integrating advanced components such as Phillips Industries’ Tank Saver, the Auto-Clean system ensures efficient dust management and helps maintain critical air supply systems. The solution enhances operational efficiency, reducing downtime and costs for fleet operators while ensuring the system runs smoothly.
A Targeted Solution to Dust Management
Pneumatic vacuum trailers often operate in demanding environments where dust buildup can disrupt both equipment and processes. Excessive dust can lead to material clumping, system blockages, and wear on key components, ultimately slowing down operations and increasing costs.
BTI’s Auto-Clean Filtration System addresses these challenges by automating the filtration process and eliminating the need for manual cleaning. Phillips’ Tank Saver plays a crucial role in the system’s reliability by ensuring a clean, moisture-free air supply from the auxiliary air tank, which is used to operate the valves and components that make the Auto-Clean system function seamlessly.
“Our goal with the Auto-Clean Filtration System was to give our customers a solution that tackles dust accumulation without interrupting operations,” said Todd Watkins, General Manager of BTI. “By incorporating Phillips’ Tank Saver, we’ve ensured the air supply system remains clear, allowing for smooth, uninterrupted operation.”
Results that Matter: A Case Study in Efficiency
A recent case study highlights the impact of the Auto-Clean Filtration System in a demanding application using adipic acid, a material particularly susceptible to dust contamination. The results underscore the system’s ability to streamline operations and deliver tangible value to customers:
Before Auto-Clean System Implementation:
- Vessel Type: 40” Can
- Filtration System: 500+ tubes
- Challenges:
- System shutdowns up to 3 times per load for manual cleaning.
- Extended loading times of 6–9 hours.
- Generation of half a super sack of waste per load.
- Continuous driver interaction required to monitor the process and manage cleaning.
After Auto-Clean System Implementation:
- Vessel Type: 20” Can
- Filtration System: 162 tubes
- Improvements:
- Filtration media automatically cleaned during the loading cycle, eliminating the need for shutdowns.
- Loading times reduced to just 2 hours.
- Minimal waste produced—only a coffee cup’s worth of material left per load.
- Zero driver interaction needed, reducing labor costs and improving efficiency.
These results demonstrate how BTI’s Auto-Clean Filtration System effectively eliminates dust-related inefficiencies, providing fleet operators with a solution that reduces downtime and maintenance, directly translating to improved operational performance and cost savings.
The Power of Partnership: Phillips’ Tank Saver
Phillips Tank Saver plays a vital role in maintaining the overall reliability of the Auto-Clean system by managing liquid accumulation in the air supply for the trailer’s auxiliary tank. The clean air provided by the Tank Saver ensures smooth operation of valves and other critical components.
“We integrated the Tank Saver at multiple points in the system to guarantee that the air supply remained clear,” said Watkins. “This allowed the Auto-Clean Filtration System to maintain peak efficiency, even in the harshest conditions.”
Jaedy Robidoux, Phillips Industries Fleet Market Manager, emphasizes the successful collaboration between BTI and Phillips: “BTI has done an outstanding job in communicating the value of the Auto-Clean Filtration System. By incorporating Phillips’ Tank Saver, they’ve ensured their customers benefit from a reliable and comprehensive solution for maintaining system performance.”
Delivering Long-Term Value to Fleet Operators
For fleet operators seeking a reliable, efficient way to manage dust-related challenges in pneumatic systems, BTI’s Auto-Clean Filtration System—supported by Phillips’ Tank Saver—offers a proven solution that boosts performance and delivers measurable ROI.
Click here to learn more about the BTI Auto-Clean Filtration System.
Click here to learn more about the Phillips Tank Saver.
ABOUT BTI
Bulk Tank Inc. is a nationally known company specializing in the manufacture of innovative parts for the pneumatic tank trailer industry. BTI—your pneumatic solutions headquarters. Our facility resides in Park Hills, Missouri (1 hour south of St. Louis, Missouri). For more than 30 years, our company has distributed equipment and parts throughout the United States, Canada and Mexico, as well as overseas.Because of our large customer base and (over 100 years) experience in sales, we have consistently talked the “customer’s language.” We take great pride in our ability to quickly supply the customer with the parts they need. For more information call 1-800-841-5524 (573-518-0600) or visit bulktankinc.com.
ABOUT PHILLIPS INDUSTRIES
Based in Irvine, CA, USA, Phillips Industries is a leading innovator and manufacturer of advanced electrical and air brake system components for the commercial truck and trailer industry. For nearly a century, Phillips Industries has been the benchmark for quality and innovation. Phillips products are standard position on nearly 100% of Class 8 trucks and on more than 80% of all trailers manufactured in North America. The evolving needs of commercial vehicle operators continue to drive product development to address the changing dynamics of the industry. Phillips has manufacturing and distribution facilities throughout North America, Asia Pacific, and Europe. Its manufacturing facilities have earned top-quality accreditations, including ISO/IATF 16949 and ISO 14001, and have received multiple prestigious customer awards. Phillips maintains active membership in key industry associations, including TMC, SAE, ATA, Heavy Duty Manufacturing Association, and various state trucking associations. For more information, please visit our website: phillipsind.com.